Product Design & Development
Any phase
- Concept generation, design, development, prototyping, manufacturing, and full documentation packages
- CAD design review ensuring conformance of pre-determined requirements prior to prototyping and/or fabrication
Any scale
- Discrete components, sub-assemblies, mechanisms, or full integration
- Materials and manufacturing process expertise, including plastics, metals, castings, sheet metal, additive, and composites
- Tolerance analysis and material selection
Tailored to client
- Product design for form, fit, function, manufacturability, schedule, and value
- Fast turnaround new product and invention design and prototyping
- Optional co-located staffing at customer site
Machine & Tool Design Development
- Phase-gated design reviews ensure tool conformity to system requirements
- Subcomponent tests of functionality prior to fabrication, ensuring functionality on delivery
- Jigs, fixtures, and go/no-go gauges for accurate manual assembly and test
- Fully documented machine and tool sets including BOM, CAD files, user & service manuals
- Design for form, fit, function, manufacturability, schedule, and operator safety
- Manual, semi-automated, and fully automated bench-top machines and work stations for any scale - development & prototyping through full-scale manufacturing lines
- Detailed tolerance analysis and material selection for system reliability
- Accurate reverse engineering of third-party components with comprehensive documentation
3D Modeling & Drafting
- Advanced CAD solid modeling including surface modeling and industrial design
- Thermal and structural Finite Element Analysis (FEA)
- GD&T and ASME Y14.5M technical drafting
- 2D to 3D conversion of existing documentation
- 3D Scanning and Reverse Engineering
- Detailed assembly drawings and drafting services
- CAD technical illustrations for patent applications
